Material Grade Specification

Alloy Steel F91 Flanges — 9Cr-1Mo-V Creep Resistant

Alloy steel F91 flange manufacturer, Mumbai. UNS K91560 9Cr-1Mo-V creep-resistant steel for ultra-supercritical power steam lines to 650°C. Quote in 30 min.

Material Specification & Overview

ASTM A182 F91 is a 9% Chromium, 1% Molybdenum alloy steel micro-alloyed with Vanadium and Niobium, providing exceptional creep rupture strength and thermal fatigue resistance at operating temperatures up to 650°C.

UNS DesignationK91560 (F91)
Governing StandardASTM A182 / ASME SA-182 Grade F91

Chemical Composition (wt %)

Governing specification limits per ASTM / ASME standards. Actual values provided on EN 10204 3.1 MTC.

ElementSpecification Limit / Composition
Chromium (Cr)8.0 - 9.5%
Molybdenum (Mo)0.85 - 1.05%
Vanadium (V)0.18 - 0.25%
Niobium (Nb)0.06 - 0.10%
Nitrogen (N)0.030 - 0.070%

Mechanical Properties

PropertySpecification Limit
Yield Strength415 MPa (60 ksi) min
Tensile Strength585 - 760 MPa
Service Temp RangeUp to 650°C (1,200°F)

Pressure-Temperature Rating Reference

Service TempClass 150Class 300Class 600Class 900
Ambient (-29 to 38°C)290 psi750 psi1500 psi2250 psi

Primary Industry Applications

Ultra-supercritical power plant main steam circuits
Combined cycle gas turbine (CCGT) heat recovery steam generators (HRSG)
High-temperature refinery hydroprocessing units
High-energy steam piping systems

Forging, Heat Treatment & Quality Inspection Protocols

Forging & Thermal Processing

Flanges in Alloy Steel F91 Flanges are manufactured via precision closed-die or open-die forging to establish continuous metallurgical grain flow along the flange hub and neck contour. Raw billets are heated in calibrated gas-fired furnaces under strictly controlled soak temperatures to eliminate microstructural defects.

Depending on the alloy grade, components undergo certified thermal conditioning: normalizing for carbon steels (A105N, A350 LF2), rapid water quench solution annealing at 1040°C–1120°C for stainless and duplex grades, or controlled aging for nickel superalloys. This ensures exceptional notch toughness, yield strength, and resistance to stress corrosion cracking.

Dimensional Tolerances & Certification

Final machining is executed on heavy-duty CNC turning centers to guarantee precise raised face, flat face, or ring type joint (RTJ) dimensions compliant with ASME B16.5, ASME B16.47, DIN, or EN 1092-1 standards. Gasket contact surfaces receive spiral or concentric serrations strictly controlled between 125 and 250 µin Ra.

Every production heat is issued with an EN 10204 Type 3.1 inspection certificate containing full heat chemistry, mechanical tensile test data, and Charpy impact values. Independent Third-Party Inspection (TPI) by Lloyd's, BV, DNV-GL, TÜV, and SGS is readily accommodated for global EPC and refinery contracts.

Related Products & Industry Guides

Frequently Asked Procurement Questions

Q: Why is post-weld heat treatment (PWHT) critical for F91 flanges?

A: F91 forms a fully martensitic structure upon cooling. Strict PWHT (typically 730°C to 760°C) is mandatory to temper the martensite and restore impact toughness.

Direct Factory Pricing

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